Prebuilt radiant floor panels

Finished flooring,
radiant heat, and
gel-cushion comfort
in one panel.

Factory-built 24×48" panels with ½" PEX radiant tubing pre-routed and gel-cushion isolation pre-installed. Choose from 8 factory-applied finish options. Ship to site, drop into framing, connect to manifold.

24×48" panels ½" PEX tubing 8 finish options

Tell us about your project — we'll follow up within one business day.

Engineering spec

What the panel actually does.

Tested dimensions, output ratings, and material specs for architect and builder validation.

Panel dimensions 48" × 96" × 4.5"
Panel thickness 1-1/8" nominal
Joist spacing 16" on-center
Load rating 2,000 psf (structural subfloor)
Core material EPS structural foam
Finish surface Hardwood / marble factory-applied
Heat type Hydronic radiant
PEX tube size ⅜" OD, 16" centerline spacing
BTU output 55–75 BTU/hr·ft²
Max fluid temp 130°F
Manifold connection 3/4" PEX trunk
Compatible sources Boiler, heat pump water heater
R-value R-28
Gel-cushion chambers 40 psi rated
Impact isolation Gel-matrix chambers
Acoustic benefit Reduced footfall, muffled ambient
Structural core EPS foam, 1.5 lb/ft³ density
Tubing PEX-a (oxygen-barrier)
Cushion layer Elastomeric gel (closed-cell)
Finish layer Porcelain / LVT / hardwood
Full engineering spec sheet available on request. Results based on controlled testing conditions. Actual performance may vary by installation configuration.
Available Finishes

Choose your surface.

Marble
Golden Oak
Norwegian Maple
English Walnut
Provincial Oak
Brazilian Pecan
Colonial Cherry
Raw Pine
ROI calculator

What does ThermaSlab save your client?

A directional estimate of annual energy savings vs. traditional radiant heat. Use the numbers to frame the spec conversation — final figures depend on climate, insulation, and rate plan.

Modeled at 1,800 heating hours/yr (cold-climate design).
Estimated annual savings
ThermaSlab annual cost
Baseline annual cost
Payback period
CO₂ reduction
Assumes ThermaSlab panel premium of $6.50/sq ft over baseline subfloor + conventional radiant. Grid emissions at 0.39 kg CO₂/kWh (US EPA eGRID average). Figures are directional, not a quote.
Ready to specify one? See the pilot program →
For builders & architects

You spec it. We'll build it.

ThermaSlab panels are currently in pilot production. We're working with a limited number of contractors and design teams on specification, first-install feedback, and early pricing.

Volume pricing for builders
Custom panel configurations, project quotes, and lead-time visibility.
Spec sheet & CAD blocks
DXF cross-sections, load calcs, and architectural spec language.
↓ Download spec sheet (PDF)
ThermaSlab vs. alternatives
Side-by-side comparison on cost, durability, install time, and maintenance.
↓ View comparison sheet
Real results from pilot installs
See heat-up times, install stats, and homeowner feedback from early projects.
↓ View pilot results
First-install support
On-site or video walk-through for initial projects.
FAQs & objection-handling
Cost vs. epoxy/tile/stamped, warranty, install time, cold-climate — answered up front.
↓ View FAQ sheet
Request project specs
Pilot project results

First build. Real results.

"The panel went down in a single afternoon. By the next morning we had radiant heat running and the crew was already laying finish flooring. In 22 years of building, I've never seen a subfloor cut installation time that dramatically."
Mark Ellsworth
Project Lead, Timberstone Residence
Marin County, CA — 3,200 sq ft first floor
4 days
Subfloor installation
vs. 9-day typical
3
Trades consolidated
into one panel
22%
Labor cost reduction
on first-floor scope
2
On-site callbacks
(vs. 8–12 typical)
See the full spec
For investors

Watch the 90-second ThermaSlab story.

Four elements stacked into one panel. The on-screen script and the short video investors will share, in one place.

→ Watch the video
Builder voices

First to spec it. First to profit.

"First builder to spec ThermaSlab gets 3 days back on a typical 2-story — no coordination calls, no on-site radiant routing."
Pilot program — first 5 builders
Apply to be a ThermaSlab pilot contractor
"First builder to spec ThermaSlab gets a subfloor and radiant system that passes inspection the first time — no callbacks, no rework."
Pilot program — first 5 builders
Apply to be a ThermaSlab pilot contractor
What you're buying
Premium Finish Layer
Hardwood or marble aesthetic, factory-applied, builder-ready
Gel-Cushion Chambers
Absorb impact, reduce sound, add thermal mass
Radiant Heat Matrix
Hydronic tubing integrated into structural panel — no on-site routing
Structural Core
1-1/8" engineered panel — replaces standard subfloor, no additional structure needed

No separate heating system. No separate underlayment. No separate finish floor. One unit.

Why builders choose ThermaSlab

Three systems. One step.

Structural Subfloor

Replaces standard OSB or plywood subfloor. No additional structural work required. Install once, done.

Built-in Radiant Heat

Hydronic tubing pre-routed in the panel. Connect to your boiler or heat pump, zone by zone. No messy staple-up, no aluminum plates.

Gel-Cushion Chambers

Absorb impact, reduce footfall noise, add thermal inertia. Better acoustics in multifamily. More comfort in residential.

Premium Finish Surface

Hardwood or marble finish applied at the factory. No on-site finish work. No sanding, no sealer, no wait time.

vs. the alternatives

Stop cobbling together five products.

Standard subfloor
Warmboard / HeatPly
ThermaSlab
Structural subfloor
yes
yes
yes
Radiant heating integrated
no
yes
yes
Gel-cushion / impact absorption
no
no
yes
Premium finish surface
no
no
yes
Single-unit installation
yes
no
yes
Fewer trades on site
partial
partial
yes
1-1/8"
Panel thickness
24" x 48"
Standard dimensions
16" OC
joist spacing
$28–52
per sq ft, depending on finish
Hydronic
heat system
Wood / Marble
finish options
Why we exist
The floor is the most underutilized surface in a building. It holds everything. It touches every room. And in new construction, it's still just plywood and hope.

ThermaSlab was built to change that. A single panel that replaces your subfloor, your radiant heating system, your underlayment, and your finish floor. Fewer decisions on the job site. Fewer failed handoffs between trades. A better result for everyone.

We sell to builders, wholesalers, and distribution partners who want a product that ships right, installs fast, and makes their buyers happy.